Lightweight Concrete Stackable Garden Beds

The Vermiculite Lightweight Concrete Blend

The second lightweight mix is very similar to the first. It uses portland cement, vermiculite instead of gravel, masonry sand, and glass fibre. And for this blend I’ll use the black (or charcoal) cement color.

Vermiculite lightweight concrete ingredients and tools

Black Cement Tint

As before, I’ll add the measured colour to some water.

The ratios of the dry ingredients are the same as the perlite mix:

2 parts Vermiculite
1 part Masonry Sand,
1 part Portland Cement,
pinch of Glass Fiber.

Vermiculite concrete recipe by volume

And here’s the weight of all the ingredients if using a scale:
5.2 lbs – Vermiculite
28 lbs – Masonry Sand
22 lbs – Portland Cement
12 lbs – Water
2 fl.oz – Red Tint
0.5 oz – Glass Fiber

Vermiculite concrete recipe by weight

Water Considerations

As I mentioned earlier, the water weight is for reference. You may need to use more or less than this amount to get a wet but not sloppy or pourable mix. And have extra dry ingredients on hand in case you add too much and need to make the mix dryer.

Measuring and Blending the Vermiculite Concrete Ingredients

So, to my wheelbarrow I added my 4 heaping-load cans of vermiculite. And the grade of this vermiculite is medium.

Now I’ll add two cans of sand. Followed by most of the black colour mixed in some water. I’ll blend that well then add the glass fiber.

I’ll add the first can of cement, mix the ingredients with the shovel, then add the 2nd can.

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A man adding sand to a wheelbarrow — Adding some sand to the mix

Pouring dark water from a pail onto vermiculite and sand in a wheelbarrow — Wetting the vermiculite and sand

A man mixing concrete ingredients in a wheelbarrow using a shovel — Blending the ingredients well

A man poring portland cement into a wheelbarrow — Adding the 2nd pail of portland cement to the wheelbarrow

Then I’ll slowly add water, a bit at a time, until I get a wet, mortar-like mix.

Pouring dark water from a pail onto vermiculite and sand in a wheelbarrow — Adding colored water to the vermiculite blend ingredients

Wet concrete in a wheelbarrow — The vermiculite concrete ready for the molds

Fill the Molds with the Vermiculite Blend

Then into the shop to fill the molds. Both lightweight concrete blends are nice to work with when filling the molds. They trowel well and are pretty responsive to vibration to help settle them.

Spreading the wet concrete with a small trowel

Tapping the underside of the bench with a rubber mallet to settle the concrete

Laying in the wire grid when the mold is half full

Adding more wet concrete to the mold

The two 36″ molds then mix another batch of the vermiculite blend then fill three 24″ molds.

a man troweling wet concrete in a form — Troweling the surface of the concrete smooth

A wire mesh sitting in fresh wet concrete being added to a plastic form — Adding the galvanized wire grid to a 24″ mold

Three concrete forms fill with lightweight concrete on a bench — Three 24″ molds filled from one batch of the lightweight vermiculite concrete blend

Pull the Pipes – A longer Wait Time

This time I purposely waited longer before pulling out the pipes to see how well the petroleum jelly worked. All the pipes came out without issue.

plastic sheets covering concrete — 18 hours after pouring the vermiculite panels

pipes pulled from a concrete mold — Removing the pipes from the form

A man sprays water onto cast concrete panels in a mold — Keeping the surface of the concrete wet with a water sprayer

There might be a buildup of petroleum jelly left over on the molds when the pipes are pulled. This is easily wiped up after.

And all the pipes in the 24″ vermiculite blend casting also came out without any problems.

Vaseline (Petroleum Jelly) on the Pipes

So I’d say using petroleum jelly on the pipes works better than mineral oil.

I gave the concrete a spray with water before covering them back up with plastic.

Free the Vermiculite Castings from the Molds

Two days later I unmolded the vermiculite castings.

a man uncovering concrete in moldsd — The vermiculite castings were left covered and in their molds for two additional days

a man holding a concrete mold in front of a workbench — Rotating the loaded mold over onto its face

a concrete casting and plastic mold on a workbench — The 36″ vermiculite casting after unmolding

a concrete casting on a workbench — The 36″ vermiculite casting

a man working with a plastic mold on a workbench — Unmolding the 24 inch vermiculite castings

a concrete casting sitting on a workbench — The 24 inch long vermiculite panels have a smooth finish

a man holding a concrete casting — The backside of the vermiculite casting

With the mineral oil prepped molds I’ve been getting some trapped air on the surface of the forms. So I’m hoping that the wax treatment will eliminate that issue.

The 36″ ones looked really good. I was happy with the colour and surface finish. They came out clean.

After some gentle persuasion the 24″ panels came out as well. I think they look great. Very nice finish.

Dress the Cured Concrete Castings

After a few weeks I brought all the castings outside to dress any sharp edges and bits. I used a concrete rub tool to smooth these edges. If the tool gets clogged with concrete it can be cleaned with a wire brush.

a close up of a concrete casting with sharp edges — The cured castings may have sharp corners from the molding process that need to be dressed

a man cleaning a concrete polishing tool using a wire brush — The clogged rub tool can be cleaned with a wire brush

a man cleaning a concrete polishing tool using a wire brush — The clogged rub tool can be cleaned with a wire brush

a man holding a concrete polishing tool beside a cast concrete panel — The sharp edges of the cured castings can be smoothed with a rub brick tool

Weights of the Lightweight Concrete Panels

After weighing I found that these panels were, on average, 22.3 pounds for the 24″. The same panel in regular sand and gravel portland cement weights 33 pounds. And the 36″ weighs 33.2 pounds instead of 50 lbs for regular concrete.

man placing concrete castings on a scale — Weighing the vermiculite concrete garden panels with a digital scale

weight comparison between regular concrete and lightweight blends — Relative weights of lightweight concrete castings

So, the perlite panels were, on average, 33% lighter than regular sand and gravel concrete and the vermiculite panels were 32% lighter. So pretty significant savings in weight.

Lightweight Concrete Durability

In my previous line trimmer test with these blends the results were very good and they’re very durable. The line trimmer didn’t damage the perlite or vermiculite panels.

line trimmer on a lawn — Using a line trimmer on the lightweight garden box panels to test their surface durability

hand touching concrete panel — The lightweight concrete blends are undamaged from the line trimmer durability test

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